Showing posts with label low. Show all posts
Showing posts with label low. Show all posts

Tuesday, December 24, 2013

Simple Low Power Car Stereo Amplifier

A simple low power car stereo amplifier circuit based on TDA 2003 is shown here. The circuit uses cheap, readily available components and it is very easy to construct. TDA2003 is an integrated car radio amplifier from ST Micro electronics that has a lot of good features like short circuit protection for all pins, thermal over range low harmonic distortion, low cross over distortion etc. 

Circuit diagram :

Simple Low Power Car Audio Amplifier-Circuit Diagram

 A simple low power car stereo amplifier Circuit Diagram


In the circuit given here each TDA2003 is wired as a mono amplifier operating from a 12V supply. Resistors R2 and R3 forms a feedback network that sets the amplifiers gain. C7 is the input DC de-coupling capacitor and C5 couples the speaker to the amplifiers output. C4 is used for improving the ripple rejection while C1 and C2 are employed for power supply filtering. C3 and R1 are used for setting the upper frequency cut-off. Network comprising of C6 and R4 is used for frequency stabilization and to prevent oscillation.

Notes.

  • Assemble the circuit on a good quality PCB.
  • Heat sinks are necessary for both ICs.
  • The circuit can be operated from 12V DC.
  • S1 is the ON/OFF switch
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Friday, December 20, 2013

Build a High And Low Voltage Cut Off With Time Delay Circuit Diagrams

The power line fluctuations and cut-offs cause damages to electrical appliances connected to the line. It is more serious in the case of domestic appliances like fridge and air conditioners. If a fridge is operated on low voltage, excessive current flows through the motor, which heats up, and get damaged.

The under/over voltage protection circuit with time delay presented here is a low cost and reliable circuit for protecting such equipments from damages. Whenever the power line is switched on it gets connected to the appliance only after a delay of a fixed time. If there is hi/low fluctuations beyond sets limits the appliance get disconnected. The system tries to connect the power back after the specific time delay, the delay being counted from the time of disconnection. If the power down time (time for which the voltage is beyond limits) is less than the delay time, the power resumes after the delay: If it is equal or more, then the power resumes directly.

This circuit has been designed, built and evaluated by me to use as a protector for my home refrigerator. This is designed around readily available semi-conductor devices such as standard bipolar medium power NPN transistor (D313/SL100/C1061), an 8-pin type 741 op-amp and NE555 timer IC. Its salient feature is that no relay hunting is employed. This draw back is commonly found in the proctors available in the market.

The complete circuit is consisting of various stages. They are: - Dual rail power supply, Reference voltage source, Voltage comparators for hi/low cut offs, Time delay stage and Relay driver stage. Lets now look at the step-by-step design details.

Dual rail power supply.
This is a conventional type of power supply as shown in Figure 1. The power is applied through the step-down transformer (230/12-0-12V/500mA). The DC proportional to the charging input voltage is obtained from bridge rectifier. Two electrolytics are there to bypass any spikes present. Bridge is capable of handling currents up to 1 Amp.
Output is given by: -
V(out) = 0.71 X V (secondary)
= 0.71 X 24V
= 17.04 V
(This equation is similar for the negative rail as well)

Circuit diagram

Build a High And Low Voltage Cut Off With Time Delay


Low voltage cut off op-amp
Figure 2 shows the use of very common and easily available op-amp 741 as a comparator. The op-amp is available in TO-5 and DIP type packing.

Circuit diagram

Build a High And Low Voltage Cut Off With Time Delay2


In this ckt the zener diode D1 and it’s associated resistor R1 are connected to the non-inverting terminal (+ve) of 741 to give the suitable reference voltage. The DC voltage from the sensor is given to the inverting (-ve) terminal through pre-set R2.This is used to set the input level.
When the sensor input is less than Zener voltage the output from the Op-amp remains high and when it is greater than Zener voltage the output goes low. When the sensing voltage is equal to Zener voltage the output of the op-amp is approximately zero.
This phenomenon is used as a decision for switching the relay and to give cutoff in a low voltage situation.

High voltage cut off op-amp
Here the op-amp is used as a inverted amplifier. See Figure 3.Zener and resistor network gives reference voltage to the inverting terminal (-ve) of op-amp. Sensing voltage derived through the 10 K pre-set is given to the non- inverting (+ve) terminal and this sets the high level cut.

When the input DC from the sensor is less than Zener voltage the output of the op-amp is low and vice-versa. When the input DC voltage is equal to the zener voltage, the op-amps output is approximately zero.

Circuit diagram

Build a High And Low Voltage Cut Off With Time Delay3


Time delay
I’ve selected the 555 timer due to following reasons.
1. Timing from microseconds through hours.
2. Ability to operate from wide range of supply voltages.
3. High temperature stability.
4. Easily Available.
5. Its triggering circuit is quite sensitive.

This is basically a monostable. The external timing capacitor C2 is held initially discharged by the timer. The circuit triggers upon receiving a pulse to its pin 2 when the level reaches 1/3 Vcc. Once triggered., the circuit will remain in that state until the set time is elapsed or power to the circuit cuts off. The delayed period in seconds is 1.1 C2.R1 where R1 is in megohms and C2 is in microfarads. In practice, R1 should not exceed 20 M. If you use an electrolytic capacitor for C2, select a unit for low leakage. The time delay may have to be adjusted by varying R1 to compensate for the wide tolerance of electrolytics.

Circuit diagram

Build a High And Low Voltage Cut Off With Time Delay


Relay Driver
The output from the voltage level detectors cannot directly drive the relay and hence the relay driver is used.

Circuit diagram

Build a High And Low Voltage Cut Off With Time Delay5


In this a relay (12V <500 ohms) is connected to the collector of NPN transistor. The out put voltage from the comparator is applied to the base of NPN transistor through a resistance R1. When the output from the comparator is low the transistor is in OFF state and the relay is in de-energized state. Similarly when the output from the comparator goes high the transistor switches ON and the flow of current from the collector to emitter of transistor energizes the relay.

Generally in a relay driver circuit, parallel to the relay coil, a diode or a capacitor is used. This is to eliminate the back e.m.f generated by the relay coil when currents are suddenly broken. Capacitor C1 is connected in parallel to the coil, which filters out the back emf but it, slows down the working of relay.

A better method is to connect two diodes (as shown in the figure 5) that stop the relay – transistor junction swinging more than 600mV above the positive rail or below the zero-volt rail. During normal operation the diodes are reverse biased and have no effect on the performance of circuit. But when back emf is induced, the diodes conduct heavily and absorb all transient voltages. However, I have employed the both methods.
The Complete Circuit

Circuit diagram


Build a High And Low Voltage Cut Off With Time Delay1


Under normal operating conditions i.e. when the input voltage is between maximum and minimum limit the output from the both the comparators are low. The transistor Q1 is OFF and the relay is in de-energized (pole connected to N/C pin) state and the output is obtained.

When the input voltage is below or above the limits set by the pre-sets R8 or R9, the output of the Op-Amps goes either low or high and diodes D1 or D2 would be forward biased depending on the situation. Transistor Q1 switches ON and the flow of current from collector to emitter energizes the relay and the output is cutoff.

A small amount of hystersis has been added via feed back resistors R10 & R11 so that the relay turns on when the level falls to a particular value but does not turn again until it raises a substantial amount above this value. Other wise the relay contacts will frequently turn on/off and produce chattering.

Construction Hints
1) I used a piece of varoboard, which has copper strips on one side to mount the components, and housed the entire circuit and the transformer in a discarded ATX PC power supply box.

2) An autotransformer has been used to set the limits. Set the output of the autotransformer to 250V AC and connect it to the primary of transformer T1 (see Figure 1). Then adjust the pre-set R9 such that relay just energizes. This is the high limit. Next set the output of the autotransformer to 200V AC and adjust the pre-set R8 such that the relay energizes. Please note that these are my preferred limits but you may select any range from say 170 to 270V AC.

3) A neon with a suitable resistor could be connected between the AC supply lines as an ON indicator. Alternatively, LED with a current limiting resistor could be connected between the relay coil so when the relay is energized LED will indicate the situation.
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Wednesday, April 10, 2013

Low Power FM Transmitter

This article should satisfy those who might want to build a low power FM transmitter. It is designed to use an input from another sound source (such as a guitar or microphone), and transmits on the commercial FM band - it is actually quite powerful, so make sure that you dont use it to transmit anything sensitive - it could easily be picked up from several hundred metres away. The FM band is 88 to 108MHz, and although it is getting fairly crowded nearly everywhere, you should still be able to find a blank spot on the dial.

NOTE: A few people have had trouble with this circuit. The biggest problem is not knowing if it is even oscillating, since the frequency is outside the range of most simple oscilloscopes. See Project 74 for a simple RF probe that will (or should) tell you that you have a useful signal at the antenna. If so, then you know it oscillates, and just have to find out at what frequency. This may require the use of an RF frequency counter if you just cannot locate the FM band.

Description

The circuit of the transmitter is shown in Figure 1, and as you can see it is quite simple. The first stage is the oscillator, and is tuned with the variable capacitor. Select an unused frequency, and carefully adjust C3 until the background noise stops (you have to disable the FM receivers mute circuit to hear this).

Low Power FM TransmitterFigure 1 - Low Power FM Transmitter

Because the trimmer cap is very sensitive, make the final frequency adjustment on the receiver. When assembling the circuit, make sure the rotor of C3 is connected to the +9V supply. This ensures that there will be minimal frequency disturbance when the screwdriver touches the adjustment shaft. You can use a small piece of non copper-clad circuit board to make a screwdriver - this will not alter the frequency.

The frequency stability is improved considerably by adding a capacitor from the base of Q1 to ground. This ensures that the transistor operates in true common base at RF. A value of 1nF (ceramic) as shown is suitable, and will also limit the HF response to 15 kHz - this is a benefit for a simple circuit like this, and even commercial FM is usually limited to a 15kHz bandwidth.

Capacitors
All capacitors must be ceramic (with the exception of C1, see below), with C2 and C6 preferably being N750 (Negative temperature coefficient, 750 parts per million per degree Celsius). The others should be NPO types, since temperature correction is not needed (nor is it desirable). If you cannot get N750 caps, dont worry too much, the frequency stability of the circuit is not that good anyway (as with all simple transmitters).

How It Works
Q1 is the oscillator, and is a conventional Colpitts design. L1 and C3 (in parallel with C2) tunes the circuit to the desired frequency, and the output (from the emitter of Q1) is fed to the buffer and amplifier Q2. This isolates the antenna from the oscillator giving much better frequency stability, as well as providing considerable extra gain. L2 and C6 form a tuned collector load, and C7 helps to further isolate the circuit from the antenna, as well as preventing any possibility of short circuits should the antenna contact the grounded metal case that would normally be used for the complete transmitter.

The audio signal applied to the base of Q1 causes the frequency to change, as the transistors collector current is modulated by the audio. This provides the frequency modulation (FM) that can be received on any standard FM band receiver. The audio input must be kept to a maximum of about 100mV, although this will vary somewhat from one unit to the next. Higher levels will cause the deviation (the maximum frequency shift) to exceed the limits in the receiver - usually ±75kHz.

With the value shown for C1, this limits the lower frequency response to about 50Hz (based only on R1, which is somewhat pessimistic) - if you need to go lower than this, then use a 1uF cap instead, which will allow a response down to at least 15Hz. C1 may be polyester or mylar, or a 1uF electrolytic may be used, either bipolar or polarised. If polarised, the positive terminal must connect to the 10k resistor.

Inductors
The inductors are nominally 10 turns (actually 9.5) of 1mm diameter enamelled copper wire. They are close wound on a 3mm diameter former, which is removed after the coils are wound. Carefully scrape away the enamel where the coil ends will go through the board - all the enamel must be removed to ensure good contact. Figure 2 shows a detail drawing of a coil. The coils should be mounted about 2mm above the board.

For those still stuck in the dark ages with imperial measurements (grin), 1mm is about 0.04" (0.0394") or 5/127 inch (chuckle) - you will have to work out what gauge that is, depending on which wire gauge system you use (there are several). You can see the benefits of metric already, cant you? To work out the other measurements, 1" = 25.4mm

NOTE: The inductors are critical, and must be wound exactly as described, or the frequency will be wrong.

Figure 2 - Detail Of L1 And L2

The nominal (and very approximate) inductance for the coils is about 130nH.This is calculated according to the formula ...

L = N² * r² / (228r + 254l)

... where L = inductance in microhenries (uH), N = number of turns, r = average coil radius (2.0mm for the coil as shown), and l = coil length. All dimensions are in millimetres.

Pre-Emphasis

It is normal with FM transmission that "pre-emphasis" is used, and there is a corresponding amount of de-emphasis at the receiver. There are two standards (of course) - most of the world uses a 50us time constant, and the US uses 75us. These time constants represent a frequency of 3183Hz and 2122Hz respectively. This is the 3dB point of a simple filter that boosts the high frequencies on transmission and cuts the same highs again on reception, restoring the frequency response to normal, and reducing noise.

The simple transmitter above does not have this built in, so it can be added to the microphone preamp or line stage buffer circuit. These are both shown in Figure 3, and are of much higher quality than the standard offerings in most other designs.

Low Power FM TransmitterFigure 3 - Mic And Line Preamps

Rather than a simple single transistor amp, using a TL061 opamp gives much better distortion figures, and a more predictable output impedance to the transmitter. If you want to use a dynamic microphone, leave out R1 (5.6k) since this is only needed to power an electret mic insert. The gain control (for either circuit) can be an internal preset, or a normal pot to allow adjustment to the maximum level without distortion with different signal sources. The 100nF bypass capacitors must be ceramic types, because of the frequency. Note that although a TL072 might work, they are not designed to operate at the low supply voltage used. The TL061 is specifically designed for low power operation.

The mic preamp has a maximum gain of 22, giving a microphone sensitivity of around 5mV. The line preamp has a gain of unity, so maximum input sensitivity is 100mV. Select the appropriate capacitor value for pre-emphasis as shown in Figure 3 depending on where you live. The pre-emphasis is not especially accurate, but will be quite good enough for the sorts of uses that a low power FM transmitter will be put to. Needless to say, this does not include "bugging" of rooms, as this is illegal almost everywhere.

I would advise that the preamp be in its own small sub-enclosure to prevent RF from entering the opamp input. This does not need to be anything fancy, and you could even just wrap some insulation around the preamp then just wrap the entire preamp unit in aluminum foil. Remember to make a good earth connection to the foil, or the shielding will serve no purpose.
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Tuesday, April 9, 2013

Low Power 12V Transformerless Power Supply

Many circuits can be powered directly from the mains with the aid of a series capacitor (C1). The disadvantage of this approach is that usually only one half cycle of the mains wave-form can be used to produce a DC voltage. An obvious solution is to use a bridge rectifier to perform full-wave rectification, which increases the amount of current that can be supplied and allows the filter capacitor to be smaller. The accompanying circuit in fact does this, but in a clever manner that uses fewer components. Here we take advantage of the fact that a Zener diode is also a normal diode that conducts current in the forward direction. During one half wave, the current flows via D1 through the load and back via D4, while during the other half wave it flows via D3 and D2. Bear in mind that with this circuit (and with the bridge rectifier version), the zero voltage reference of the DC voltage is not directly connected to the neutral line of the 230-V circuit.

Low Power 12V Transformerless Power Supply circuit diagramThis means that it is usually not possible to use this sort of supply to drive a triac, which normally needs such a connection. However, circuits that employ relays can benefit from full-wave rectification. The value of the supply voltage depends on the specifications of the Zener diodes that are used, which can be freely chosen. C2 must be able to handle at least this voltage. The amount of current that can be delivered depends on the capacitance of C1. With the given value of 220nF, the current is approximately 15mA. A final warning: this sort of circuit is directly connected to mains voltage, which can be lethal. You must never come in contact with this circuit! It is essential to house this circuit safely in a suitable enclosure.
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